Welding Materials Handbook

• Welding Materials Handbook
• Distribution
• Acknowledgement
• Foreword
• Change Record
• Table of Contents
• Table of Contents -Cont.
• Table of Contents -Cont.
• Table of Contents -Cont.
• Table of Contents -Cont.
• Table of Contents -Cont.
• Table of Contents -Cont.
• Table of Contents -Cont.
• Table of Contents -Cont.
• Table of Contents -Cont.
• Figures
• Figures -Cont.
• Figures -Cont.
• Figures -Cont.
• Tables
• Section 1. Welding Materials
• Mild Steel -ARC
• Steel -ARC (low alloy or mild)
• Steel-ARC (low-alloy, high-strength Steels)
• Steel-GMA low-to-medium-carbon
• Steel -Torch or GTA (low- and medium-carbon)
• Brazing-Torch (flux-coated rod for general brazing)
• Steel
• Brazing-Torch (flux - coated rod for high-strength brazing)
• Silver Brazing Kits-Torch
• Cast Iron-Touch (flux coated rod)
• Cast Iron-ARC (fully-machinable nickel base)
• Cast Iron (fully-machinable)
• Cast Iron-ARC (machinable nickel-iron base)
• Brazing-ARC
• Aluminium-ARC (extruded flux-coated rod)
• Aluminium-GMA (Base Spooled Wire)
• Brazing,Gas--Aluminum
• Zinc Die Cast and Aluminum
• Stainless-ARC (all steels - medium,high carbon, alloy, and tool steels
• Buildup-ARC (tungsten, high speed)
• Overlay-ARC (manganese wearfacing)
• Buildup-ARC Tungsten
• Buildup- ARC-(FeMn A-Class 3)
• Overlay -ARC (intermediate wearfacing)
• Overlay-ARC (wearfacing - high abrasion)
• Chamfering or Gouging-ARC
• Graphite (carbon electrodes)
• Solder (tin - lead 50/50)
• Solder (tin - lead 60/40 rosin core)
• Solder (tin - lead 60/40 rosin core)
• Characteristics
• Holding and Heat-Resisting Compound
• Surface-Hardening (Case) Compound
• Application Guides and Comparative Index
• Table 1.1 Cast Iron Application Guide
• Table 1.1 Cast Iron Application Guide -Cont.
• Table1-2. Copper, Brass, and Bronze Application Guide
• Table1-2. Copper, Brass, and Bronze Application Guide -Cont.
• Table 1-3. Aluminum Application Guide
• Table1-4. Stainless Steel Application Guide
• Table 1-5. Steel Application Guide
• Table 1-5. Steel Application Guide -Cont.
• Table 1-5. Steel Application Guide -Cont.
• Underwater Cutting (Electrode -Underwater cutting)
• Table 1-6. Welding Rod Comparison Chart
• Section 2 Wearfacing
• Preheat
• Welding on Cast Iron
• Workpiece Positioning
• Figure 2-1. Hard-Facing Techniques
• Table 2-1. Metals Preheating Chart
• Table 2-1. Metals Preheating Chart -Cont.
• Table 2-1. Metals Preheating Chart -Cont.
• Table 2-1. Metals Preheating Chart -Cont.
• Table 2-1. Metals Preheating Chart -Cont.
• Types of Wear
• Recommended Amperage and Polarity
• Oxy- MAPP Hard-FACJNG
• Figure 2-2. Cross-Checking and Cracking Comparison
• Flame Adjustments
• Figure 24. Tractor Parts and Accessories
• Tractor Parts and Accesories
• Tractor Parts and Accesories -Cont.
• Tractor Parts and Accesories -Cont.
• Drive Sprockets
• Tractor Grousers
• Ripper Teeth
• Bulldozer Blades
• Figure 2-13. Hard-Facing Bulldozer Blades
• Figure 2-14. Hard-Facing Ripper Shanks
• Figure 2-15. Hard-Facing Rock Rake Teeth
• Figure 2-16. Shovel Parts and Accessories
• Shovel Parts and Accessories
• Figure 2-18. Hard-Facing Shovel Track Pads
• Shovel Drive Tumblers
• Shovel and Dragline Buckets
• Shovel and Dragline Buckets -Cont.
• Figure 2-22. Hard-Facing Shovel and Dragline Buckets
• Shovel Teeth
• Repainting Shovel Teeth
• Figure 2-25. Comparison of Hard-Facing Patterns for Shovel Teeth
• Shovel Latch Plates
• Figure 2-27. Hard-Facing Shovel Latch Plates
• Shovel Boom Heels
• Cable Sheaves
• Dragline Pins
• Dragline Clevis
• Clam Shell Buckets
• Figure 2-34. Hard-Facing Clam Shell Bucket
• Figure 2-35. Power Shovel Transmission Components
• Shovel Ring Gears
• Shovel Swing Gears
• House Rings
• Ditcher Drive Segments
• Ditcher Rolls
• Ditcher Teeth
• Post Hole Augers
• Asphalt Mixers and Paddles
• Asphalt Mixer Paddle Shanks
• Paving Agitator Blades
• Scraper Cutters and Sides
• Scraper Blades
• Grader Blades
• Scooplift Buckets
• Grapple Tines
• Sheepsfoot Tampers
• Figure 2-27 Hard-Facing Sheepsfoot Tampers
• Curbing Machine Augers
• Backhoe Sidecutters
• Trencher Teeth
• Shredding Hammers
• Crushing, Grinding and Screening Equipment
• Rebuilding and Hard-Facing Crusher Roll Shells
• Figure 2-63.Preventing Warpage of Crusher Roll Shells
• Figure 2-64. Welding Limits on Crusher Roll Shells
• When to Reapply Hard-facing
• Rebuilding Shells with the Manual Process
• Welding Techniques
• Figure 2-64. Rebuilding Procedure for Crusher Roll Shells
• Figure 2-67. Hard-Facing Crusher Roll Shells
• How to Repair Cracked Manganese Rolls
• Figure 2-69. Repairing Cracked Manganese Crusher Rolls
• Figure 2-70. Hard-Facing Rotor-Type Impactors
• Rotors and Bars
• Crusher Jaws
• Figure 2-71. Rebuilding and Hard-Facing Crusher Jaws
• Scalping and Sizing Vibratorv Screens
• Gravel Washer Auger Flights
• Log Washer Paddles
• Quarrv Drill Collars and Augers
• Section 3. Molecular Metal
• Atomized Metal Repair Compound
• General Information
• General Information
• General Information -Cont.
• Smoothcoat
• General Information
• General Information -Cont.
• General Information -Cont.
• Smoothcoat Liquid
• Direction for Use
• General Information
• General Information -Cont.
• Rapidsteel
• Direction for Use
• General Information
• General Information -Cont.
• Section 4. MAPP Gas
• How to Set and Use A Welding or Cutting Unit
• Extinguishing the Torch
• Welding and Brazing
• Flame Adjustment
• Table 4-1. Welding Tip Size and Application Using MAPP Gas
• Carbon Steel Welding
• Table 4-2. Welding Tip Counterbore Schedule
• Aluminum Welding
• Flame Hardening
• Flame Hardenable Materials
• Preheat Flame Adjustment
• Oxygen Pressure
• Figure 4-2. Preheat Flame Characteristics
• Coupling Distance
• Torch Angle
• Nature of the Workpiece
• Figure 4-4. Corrrect Torch Angles
• Oxygen Supply
• Starting a Cut
• Special Cutting Jobs
• Piercing and Washing
• Cutting Manganese Steel
• Extended Shutdown Procedure
• MAPP Gas and Compressed Air Burner
• Figure 4-5. MAPP Gas and Compressed Air Burner
• Index
• Index- Cont.
• Index- Cont.
• Index- Cont.
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• Index- Cont.
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Welding Materials Handbook