Maintenance and Operation of Petroleum Fuel Facilities

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Maintenance and Operation of Petroleum Fuel Facilities

Maintenance and Operation of Petroleum Fuel Facilities
Distribution
Foreword
Abstract
Change Control Sheet
Table of Contents
Table of Contents -Cont.
Table of Contents -Cont.
Table of Contents -Cont.
Table of Contents -Cont.
Table of Contents -Cont.
Table of Contents -Cont.
Table of Contents -Cont.
Table of Contents -Cont.
Table of Contents -Cont.
Chapter 1. Fundamentals
Naval Facilities Engineering Command
Naval Supply Systems Command
Individual Activities
Individual Activities -Cont.
Nature of Petroleum Products
Table 1.2.1 Petroleums Fuels -Physical Properties
Diesel Fuels
Lubricating Oils
Types and Grades of Fuels and Lubricants
Diesel Fuels
Jet Fuels
Effects of Petroleum Products on Other Materials
Toxicity
Special Safety Requirements
Pipe Flow
Sparks and Open Flames
Fire Safety Precautions
Fuel Quality
Solid Matter
Prevention of Contamination
Water
Water -Cont.
Solid Matter
Other Fuels
System Identification
Figure 1.4.1 Pipe Identification Markings
Figure 1.4.1 Pipe Identification Markings -Cont.
Chapter 2. Typical Navy Fuel Facilities/Systems
Piping Requirements
Off-Shore Mooring Facilities
Multi-Point Moorings
Figure 2.2.1 Mono Buoy in Operational Mode
Figure 2.2.2 Multipoint Off-Shore Mooring
Pipeline Construction and Equipment
Tank Farms
Storage Tanks
Figure 2.4.1 Fixed Roof Cone Tank with Internal Pan Floater
Loading Facilities
Aircraft Fueling Systems
Aircraft Direct Fueling Stations
Equipment Requirements
Storage and Treatment Tanks
Liquified Petroleum Gas Facilities
Figure 2.10.1 Typical Small Volume LPG Facility for Trucks and Cylinders
Figure 2.10.2 Typical LPG Vapor Compression System For Tank Cars or Watreborne Deliveries
Fire Protection Systems
Table 2.11.1 Summary of Fire Classes and Extinguishing Agents
Foam Systems
Portable Extinguishers
Chapter 3. Environmental Protection
Environmental Programs
Clean Air Act
Oil Spills
Hazardous Waste Definition
EPA Underground Storage Tank Regulations
Definition of an Underground Storage Tank
Notification Requirements
Deadlines for Notifying State Agency
Spills,Leaks, and General Response
SPCC Plans
Facilty Environmental Coordinatr
Containment
Oil Spill Response
Preventive Measures
Chapter 4. Fuel Facility Maintenance Program
Personnel
Public Works
Historical Records
Control Inspection
Specific Maintenance Action Plan
Corrosion Control
Petroleum Fuel Facilities
Fuel Management Ashore
Chapter 5. Maintenance
Major Safety Concerns
Major Safety Concerns -Cont.
Piping
Pipe Maintenance Concerns
Pipeline Leaks
Criteria for Repair or Replacement
Thickness Measurement
Visual Inspection
Pressure Testing
Operational Pressure Tests
Pipeline Repairs
Figure 5.2.1 Pipeline Repair Methods
Figure 5.2.2 Pipe Repair Clamp Specifications
Pipeline Replacement
Flanges
Figure 5.2.3 Sliding Type Expansion Joint
Figure 5.2.4. Bellows Type Expansion Joint
Flange Inspection
Chemical Cleaning
Figure 5.2.5 Pig or Scraper Launching Trap
Figure 5.2.6 Pig or Scraper Receiving Trap
Pipeline Supports
Fiberglass Pipe
Storage tanks
Tank Cleaning
Vapor Freeing the Tank
Initial Cleaning
Disposal of Sludge
Inspection of Tanks
Table 5.3.1 Internal Inspection Frequencies
External Inspections
Internal Inspections
Internal Inspections -Cont.
Product Sampling
Bottom Replacement
Figure 5.3.1 Tank Bottom Replacement-Coned Down Bottom
Tank Fittings
Flame Arrestors
Figure 5.3.2 Pressure-Vacuum Vent-Cross Section
Water Draw-Off Systems
Figure 5.3.3 Non Freezing Water Draw Off Valve
Heating Coils
Floating Roofs/Pans
Filter/Separators
Figure 5.4.1 Horizontal Filter? Separator and Principal Accessories
Figure 5.4.2 Vertical Filter/ Separator and Principal Accessories
Maintenance
Figure 5.4.3 Vertical Two Stage Filter/Separator Typical Section and Flow Diagram
Fuel Quality Monitors
Figure 5.4.4 Fuel Quality Monitor
Relaxation Chambers
Figure 5.4.5 Micronic Filter
Strainers
Pumps
Figure 5.5.1 Duplex Strainer Components
General Maintenance Requirements for Pumps
Table 5.6.1 Pump Troubleshooting Chart
Troubleshooting of Common Pump Problems
Motor Overload
Figure 5.6.1 Air Pockets in Suction Piping
Pressure and Vacuum Gauges
Routine Preventive Maintenance
Figure 5.6.2 Pump Shaft Coupling Alignment
Gear Pumps
Figure 5.6.3 Gear Pump Varieties
Diaphragm Pumps
Figure 5.6.4 Diaphragm Pump Cross Section View
Figure 5.6.5 Single Suction Centrifugal Pump Sectional View
Description
Figure 5.6.6. Stuffing Box wuth Packing Cross Sectional View
Figure 5.6.7 Stuffing Box with Mechanical Seal Cross Section View
Rotary Vane Pumps
Reciprocating Pumps
Figure 5.6.8 Rotary Vane Pump Varieties
Fugure 5.6.9. Steam Powered Reciprocating Pump Cutaway View
Valves
Figure 5.7.1 Valve Maintenance Checkoff Diagram
Common Valve Problems
Motor Operators
Gate Valves
Figure 5.7.2 Gate Valve Cutaway View
Globe Valves
Figure 5.7.3 Globe Valve Cutaway View
Figure 5.7.4 Ball Valve Cutaway View
Butterfly Valves
Figure 5.7.5 Butterfly Valve
Lubricated Plug Valves
Figure 5.7.6 Lubricated Plug Valve Cutaway View
Maintenance
Check Valves
Figure 5.7.7 Swing Check Valve Cross Sectional View
Flow Control Valves
Figure 5.7.8 Diaphragm Flow Control Valve Cross Section
Pressure Relief Valves
Figure 5.7.9 Pressure Relief Valve Cross Sectional View
Swivel Joints, Loading Arms, and Pantographs
Loading Arms and Swivel Joints
Nozzles and Regulators
Pressure Nozzles
Figure 5.9.1 Pressure Fueling Nozzle Cross Section
Figure 5.9.2 Pressure Regulating Valve and Quick Disconnect Coupler Cutaway View
Pressure Gauges and Meters
Figure 5.9.3 Typical Recirculating Pressure Regulator Test Loop Diagram
Figure 5.10.1 Pressure Gauge Bourdon Tube Mechanism
Pressure Gauge Maintenance
Meter Maintenance
Scope
Causes of Hose Damage
Hose Testing
Tanker and Barge Hoses
Underwater Hoses
Aircraft Fueling Hoses
Landscaping
Vegetation Control
Figure 5.12.1 Typical Earth Dike with Drain
Roadways and Walkways
Electrical Systems
Hazardous Areas
Electrical Explosion-Proof Equipment
Figure 5.13.1 Hazardous Areas-Tank Storage
Figure 5.13.2 Hazardous Areas - Pumping Equipment
Figure 5.13.3 Hazardous Areas- Truck Loadign Facilities
Figure 5. 13.4 Hazardous Areas- Aircraft Fueling Stands
Figure 5.13.5 Design of Explosion Proof Equipment
Figure 5.13.6 Typical Equipment Arrangements for Hazardous Areas
Maintenance of Electrical Equipment
Figure 5.13.7 Confinement of Explosive Gases Utilizing Condult Sealing Fittings
Safety Precautions
Electric Motors
Figure 5.13.8 Basic Principle of Motor Operation
Figure 5.13.9 Totally Enclosed Fan-Cooled Motor
Common Electric Motor Problems
Improper Lubrication
Preventive Maintenance Checks and Inspections
Troubleshooting and Fault Isolation
Motor Controllers
Table 5.13.1 Electric Motor Troubleshooting Chart
Table 5.13.1 Electric Motor Troubleshooting Chart -Cont.
Table 5.13.1 Electric Motor Troubleshooting Chart -Cont.
Table 5.13.1 Electric Motor Troubleshooting Chart -Cont.
Table 5.13.1 Electric Motor Troubleshooting Chart -Cont.
Table 5.13.1 Electric Motor Troubleshooting Chart -Cont.
Table 5.13.1 Electric Motor Troubleshooting Chart -Cont.
Figure 5.13. 10 Digram of Momentary and Maintained Contact Motor Control Devices
Maintenance and Inspection of Control Equipment and Devices
Maintenance and Inspection of Control Equipment and Devices -Cont.
Electro-Magnetic Coil Inspection
Grounding and Bonding
Grounding and Bonding of Electrical Power Systems and Equipment
Figure 5.13.12 Grounded Motor Housing
Grounding of Fuel Handling Equipment
Figure 5.13.13 Grounding and Bonding Electrical Motors
Figure 5.13.14 Grounding and Bonding Switch Racks and Panel Boards
Figure 5.13.15 Grounding and Bonding Tankers and Barges
Figure 5.13.16 Grounding and Bonding tankers and Barges
Figure 5.13.17 Grounding Above-Ground Storage Tanks
Figure 5.13.18 Grounding and Bonding Tank Truck Unloading Facilities
Figure 5.13.19 Grounding and Bonding Tank Truck Loading Racks
Figure 5.13.20 Grounding and Bonding Tank Car Loading and Unloading Facilities at Bulk Terminals
Figure 5.13.21 Grounding and Bonding Tank Car Loading and Unloading Facilities at Bulk Terminals
Fire Protection
Water-Based Fire Fighting Systems Maintenance
Drainage Systems
Hydrants and Valves
Figure 5.14.1 Frost Proof Fire Hydrant
Foam Systems
Figure 5.14.2 Chemical Foam System for Storage Tanks
Foam Proportioner System
Figure 5.14.3 Mechanical Foam Proportioning System
Foam Solution Piping
Portable Extinguishers
Miscelleneous Extinguisher Systems
Steam Smothering
Index
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Maintenance and Operation of Petroleum Fuel Facilities