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Mooring Maintenance Manual
Mooring Maintenance Manual
Distribution
Abstract
Foreword
Table of Contents
Table of Contents -Cont.
Table of Contents -Cont.
Table of Contents -Cont.
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List of Figures
List of Figures -Cont.
List of Figures -Cont.
Exclusions
Related Publications
Planning,Program and Budgeting
Reporting Requirements
Fleet Mooring Maintenance
Inspections and Maintenance Planning
Types of Fleet Moorings
Figure 1-1, Free Swinging Fleet Moorings
Mediterranean Mooring
Buoy Dolphins
Figure 1-5. Buoy Dolphin Mooring
Upgraded Moorings
Table 1-1. Classes of Navy Fleet Moorings
Types of Buoy Systems
Mooring Components
Planning and Preparation
Environmental Factors
Marker Buoys
Other Positioning Equipment
Field Changes of Design
Figure 2-3. Typical as Built Documentation
Riser Type Mooring System
Figure 2-4. Typical Riser-Type Mooring Material Pre-lnstallation Layout
Figure 2-5. Welding Anchor Flukestoa Required Angle
Installation Procedures
Figure 2-6. Lifting Bridle and Release Mechanism
Pull Testing o f Anchors
Figure 2-7. Typical Riser-Type Mooring Installation
Recovery Instructions
Figure 2-9. Ground Ring Stoppered Off on Deck
Figure 2-10. One Leg Stoppered Off
Figure 2-11. Two Anchor Chain Subassemblies Overboarded
Figure 2-12. Using High Pressure Hose for Cleaning
Overall Requirements
Inspection Procedures
Figure 3-1. An Example of Severely Worn Top Jewelry
Figure 3-3. Pitting/Rusting on the Side of a Buoy
Underwater Inspections
Buoy Surface Inspection Form
Inspection Procedures
Documentation
In Service Maintenance and Repair
Riser Replacement
Minor Repairs
Welding/Cutting
Buoy Coatings
Ashore Inspection and Refurbishment of Buoys
Inspection Procedures
Figure 5-1. Heavy Rusting of Top Deck and Jewelry
Pitting Inspection
Buoy Repairs and Modifications
Test Plugs and Hull Apertures
Buoy Air-Pressure Test
Figure 5-3. Recommended Installation of Fenders on Fleet Mooring Buoys
Protective Coatings
Foam Filled Elastomer Covered Buoys
Fiberglass Polyester Resin (FPR) Coating Repairs
Paint Coatings
Paint Coatings -Cont.
Quality of Work
Inspection and Refurbishment
Detailed Inspection
Figure 6-1. Location of Caliper Measurements of Wear Areas In Chain and Accessories
Protective Coatings
Preliminary Inspection
Detailed Inspection
Detailed Inspection -Cont.
Cathodic Protection Systems
Cathodic Protection for Buoys
Figure 8-1. Buoy Anode
Cathodic Protection for Mooring Chain
Figure 8-3. Anode Protective Cage
Chain Stud Anode
Table 8-1. Chain Stud Anode Screw Assembly
Chain Stud Anode
Figure 8-6. Protecting Drilled Studs
Figure 8-7. Link Anode Installed in a Chain Section
Anode Replacement
Storage of Mooring Materials
Storage Procedures
Figure 9-1. Proper Storage of a Peg Top Buoy
Bundled Chain
Anchors
Figure 9-4. Overseas Shipping Container for 3 1/2- and 4-inch Chain (14,000 lb. Capacity)
Marking and Identification
Chain and Accessories
Figure 9-7. Overseas Shipping Container for Chain Accessories (3000 lb. Capacity)
Pre-Issue Inspection
NAVFAC Design Manuals
Other Publications
Appendix B Mooring Components
Non-Riser-Type Buoy
Chain and Chain Accessories
Chain Grades
Chain Assembly Accessories
Common Stud Link Chain
Modified Swivel Shackle (Riser)
Navy Standard Stockless
Pearl Harbor Anchor
Figure B-1. Commonly Used Fleet Mooring Buoys
Figure B-3. Manufacturing Dilok Chain
Figure B-4. Producing Flash Butt-Welded Chain
Figure B-5. Chain Breaking Strengths
Figure B-6. Chain Joining Link- Baldt Type
Figure B-7. Chain Joining Link - Kenter Type
Figure B-8. Anchor Joining Link -Baldt Type
Figure B-9. Anchor Joining Link - Kenter Type
Figure B-10. Joining Shackle
Figure B-11. Buoy Shackle
Figure B-12. Sinker Shackle
Figure B-13. Common Stud Link Chain
Figure B-14. Enlarged Link
Figure B-15. End Link
Figure B-16. Pear Link
Figure B-17. Swivel
Figure B-18. Typical Chain Swivel Shackle
Figure B-19. Typical Riser Swivel Shackle
Figure B-20. Ground Ring
Figure B-21. Spider Plate
Figure B-22. Chain Equalizer and lts Use
Figure B-23. Typical Mooring Anchors
Figure B-24. NCEL Propellant-Embed merit Anchor
Figure B-25. Penetration and Keying of a Propellant-Embedment Anchor
Figure B-26. PEA Being Prepared for Installation
Glossary
Glossary -Cont.
Glossary -Cont.
Glossary -Cont.
Glossary -Cont.
Glossary -Cont.
Glossary -Cont.
Glossary -Cont.
Kenter Joining Link
Figure D-2. A Top Swage and Reamer
Kenter Joining Link Assembly Procedure
Kenter Joining Link Assembly Procedure -Cont.
Appendix E Anchor Pull Test Requirements
Pull Testing
Figure E-2. Allowance Anchor Area
Pull test not achieved
Table E-1. Predicted Single Anchor Drag Distances
Table E-1. Predicted Single Anchor Drag Distances -Cont.
Table E-1. Predicted Single Anchor Drag Distances -Cont.
Table E-1. Predicted Single Anchor Drag Distances -Cont.
Predicted Tandem Anchor Drag Distances
Predicted Tandem Anchor Drag Distances -Cont.
Predicted Tandem Anchor Drag Distances -Cont.
Predicted Tandem Anchor Drag Distances -Cont.
Mooring Maintenance Manual
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